pete,Please ensure you are using the latest exclexpt.dll version. You can find more information here:http://www.datadynamics.com/forums/111941/ShowPost.aspx.
Also, this error typically means the file you are exporting to is currently locked by another process (if you have this file open by Excel it won't let you do this) you need to shut down anything that is referencing that file before it will release the lock and allow you to export.
Thank you,Andrey T.